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Wiring Harness Process Flow

Wire Harness Process Flow Wire harnesses are used in various industries to connect electronic devices together. The wires inside of the wire harness have different functions, depending on what it's being paired with and how much power is needed for that particular device or system. Process...

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Wire Harness Process Flow

Wire harnesses are used in various industries to connect electronic devices together.

The wires inside of the wire harness have different functions, depending on what it's being paired with and how much power is needed for that particular device or system.

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Process flow of wire harness assembly

  1. The use of wire harnesses is becoming more popular, but it's important to make sure they're being assembled correctly.

When comparing production numbers with positioning plates there can be too much waste if not enough care is taken during the assembly process

The material used for making these Sub-Material Numbers needs an inspection before going into service so no mistakes get made which could lead to an unnecessary expense or even worse.

  1. When making the layout of wiring harnesses, make sure you follow the instructions carefully and don't jump ahead without reading everything first.

First, put one area onto another so that each sub-material number is placed where it goes on top of an existing component in order from left to right as seen by looking at your positioning board or plan view drawing (or both).

With the sub-material number of a single area put, then follow with cross areas. pay attention to make sure you place your simpler pieces first and more complex ones last so they are easier on yourself.

  1. You'll need to insert your PIN (part of the TER not inserted) into one connector, then tie the wire from there. The starting point for this process is generally between two lines on either side; if you're unsure about where it starts or ends check with your engineer.

  2. Electrical test (Due to the complex wire position on an assembly line, it's important that you check your data very carefully before going ahead with these measurements).

  3. During the inspection, we will check whether your terminal and CONN are in tolerance range as well as make sure that all parts are attached properly.

  4. The sub-material number of your wire harness must be checked by OQC before placing a repeat order.

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