Wire Harness Is Constructed in This Manner

It appears that the wire harness is constructed in this manner.

Guide: For 18 years, GOOWELL Co., Ltd. has concentrated on wire rods and is a leader in the manufacture of various wire harnesses. The primary raw materials, such as JST, JAM, MOLEX, JAE, AMP, and SUMITOMO, are produced in Japan and the USA. The primary production machinery uses Taiwan-imported equipment and Japanese-end automatic terminal machines. It can process electronic wires as small as UL1571 AWG 36 and has a minimum processing length of 7 MM. It is particularly well-known for its JST SSR, SR, and SUR series of crimping products, which are typically delivered in one to two weeks.

a thorough examination of wire harness processing:

Customers give careful consideration to each step of the wire harness processing process when choosing that option since a thorough and thorough process directly affects the quality of the wire harness. Therefore, the wire harness processing method should be thorough and meticulous for an outstanding wire harness business. Excellent quality is ensured by strict management. GOOWELL is a company that manufactures a range of wire harness products. The following procedures are primarily used in wire harness production:

1. Taking possession of incoming materials

Use ROHS testing equipment to determine whether incoming materials needed for all wire harnesses comply with the ROHS regulations. Equipment for ROHS testers is necessary. Process prerequisites: Harmful chemicals like lead (PB), mercury (Hg), cadmium (Cd), brominated biphenyl (PBB), and polybrominated diphenyl ether are not permitted to be present in incoming supplies (PBDE).

2. Wire-feeding apparatus

Place the transfer wire rack with the necessary processing wires on it. Wire feed frame is necessary equipment. Process requirements: Take care not to damage the wire's surface by scratching it.

3. Delivery by wire:

To fix it, insert the wire into the wire feeder. a wire feeder is necessary. Process requirements: Take care not to damage the wire's surface by scratching it.

4. severing a thread

Cut the wire to the desired length with the wire-cutting machine. Cutting machines for computers is needed equipment. Process requirements: The mistake the length of the peeling cannot be greater than 1mm, and neither the wire's surface nor the copper wire may be cut.

5. Stripping wire:

At the joint, remove the insulating jacket from the relevant length of the wire in accordance with SOP criteria. A pneumatic peeling machine is necessary. Process requirements: Avoid crushing the surface, and a 1mm maximum peeling length mistake is permitted.

6. Exciting conclusion:

At the joint, rivet the conductor and plug the terminal. Equipment needed: a terminal machine. Process criteria: The terminal must meet the specifications for tension, riveting height, and width and cannot be permitted to distort.

7. Product construction:

Put the plastic plug housing together. An electric screwdriver is needed. Process requirements: The product's required torque must be met, and the screws cannot protrude over the rubber shell's surface.

8. Test for continuity:

Test the wiring harness's continuity using the instrument. A tester for continuity is required. Process criteria include the absence of short circuits, open circuits, wiring, bad contacts, and inadequate insulation.

9. Sealing and packaging:

The final wiring harness should be packaged in plastic bags before being placed in boxes. Both a sealing and packing machine are needed pieces of equipment. Process requirements: the seal must be flat, and the packing tape must be completely enclosed within the carton so that it cannot come undone.